Only Person with a clutch problem eh ?

and i think, especially on new cars like that, the owners are particularly clueless so cannot use their own judgement about whether its safe/worthwhile to do this or that to their cars.

"IF" the box is only rated to 300lbft youd have to be a window licking spastic to hope itll take 560lbft. id even worry about 380lbft.

IMO buy german stuff. certain components seem to be bomb proof. the gearbox on my car (standard 150bhp) typically ends up on turbo'd cars making way over 300bhp and torque without breaking a sweat

Any German or Korean junk will not last over its rated specs, to say everything else is rubbish and buy German is bias and clueless.
 
with the golf i dont give a damn. i know that car will last. remember the audi S2 cyl5 turbo thing? thats basically a gti 16v lump with an extra cylinder on the end. you know how much power those things make, well mine has the same bottom end. same shells, bearings, (may be slightly different rods though). mine is on 217k now and still runs fantastic

the gearbox, not sure what else thats shared with, but its an evolution on from the mk2 gti boxes (which themselves lasted well) but these are bomb proof. clutches last 150k. i know a mk3 breaker, the only time he sells gearboxes are when people put them on 20vt lumps in mk2s

as for the s4. i wont boast, but i know people dont uprate the drivetrain until wellllll past 400bhp
 
Oh my - How many peoples gearboxes have gone bang then MrLOL? You keep mentioning what the gearbox is rated to, yet I've never seen anyone have a problem with either M32 or M40 box?

That said, you clutch may go, thats the price you pay for tuning - 4 owners with bad clutches out of hundreds tuning suggests driver error rather than the clutch not being strong enough though.
 
By the way MrLOL, in that forum you say:

3) go to a tuner, and get a limited slip differential. Most of that £900 cost is labour, which you can effectively have for free when taking the gearbox out to fit an LSD. However LSD will already be about £1100 fitted, plus the £200 clutch. so not cheap, but £1300 for new clutch and LSD from a tuner, vs £900 from a dealer seems quite cheap.

Fitting an LSD will further reduce the life of a clutch, as the clutch will become the weak (or a weaker) link in the powertrain. This is because previously it would have some of the strain reduced by the limited traction offered by the standard open differential. If you fitted an LSD and a new 'standard clutch', it's lifespan would be even shorter than it was previously.

You could also find that you start finding other weak links then, as mentioned, like driveshafts, CV joints, differential casings, things like that....

Just thought I'd point that out for future reference :)
 
Last edited:
Yep, exactly why the ST boys now fit RS clutches when fitting LSD - ironically, the RS clutches are cheaper than the standard ST clutch, too.
 
This is kind of interesting.

As manufacturing is conducted with greater precision and as mechanical developments progress further, we've come to expect more and more from the drivetrain components of the everyday car.

Today, a manual transmission is expected to last, literally, forever on a car of standard tune. Even with "light" tuning (say +20%), there's still a perception that it should be able to just take that on without breaking a sweat. In many cases it's true, and a transmission will be rated for a constant torque quite a bit higher than the standard tune. In addition, the rating itself is probably conservative, and the reality is that it can reliably take even more. This gives a pretty good scope for tuning without having to worry.

I think situations like the VXR arise when the transmission is actually rated quite closely to the output of the standard engine tune, and the rating itself is unusually close to the line. Then you tune it up by 50%, it goes bang after thousands of miles of pretty hard driving, and people wonder why!
 
Box is identical afaik, there seems to be a batch of 2007 STs that suffer clutch slip when mapped (full throttle @low revs) - mine (2008) seems fine though.

The RS clutch is much stronger than the ST item though.
 
suffer clutch slip when mapped (full throttle @low revs)

The RS clutch is much stronger than the ST item though.
the diesel and 20vt golfs start to suffer that when the clutches start to become old, but thats mainly down to the power delivery delivering the torque in a sharp spike.

spikey torque plots make cars feel nippy but cause mechanical mayhem and lots of wheelspin
 
There's a decent sized spike low down, a little under 3000RPM, which is where people get the slip yes, but as for wheelspin; on a run, you'd normally keep it "in the powerband" so that torque spike isn't really a problem.

Superchips have designed their map with "launch control" (First gear, clutch down, accelerator to floor holds revs) at 3500RPM - I haven't experienced a dry day to try it (Gotta be done once!), but I assume they would have tested that, and if it can launch at 3500RPM, my guess is the chassis/drivetrain can take it without spinning too much.
 
Last edited:
But then courtenay were the ones who told me nobody burnt out clutches and an upgraded one wasnt necessary. Dont know what to believe anymore. Suffice to say, this has put me well off tuning.

It's hardly surprising. I'm not aware of anyone in the Vauxhall tuning community who's got a good reputation. Courtney certained used to be a bunch of cowboys so it's hardly likely they'd mention any problems.
 
Tuning companies will swear blind that their mods are perfectly safe. It's how they secure customers.

It's only through experience that you learn this is never the case. Any significant mod will always have side effects elsewhere.

Even just fitting a new sports exhaust (which is a pretty simple mod for anyone to make) can cause annoying heatshield rattles and reverberance/rattles with the interior. Of course these are just annoyances but they're things that tuners won't bother to mention.

This is exactly my issue

It seems obvious now, remap the car beyond what the gearbox will cope, and the clutch is gonna fail earlier than usual. Remap it some more, and lasts even less (Thorney Stage 2 with 325bhp lasted 3-4 months !!)

But with 2 well respected tuners telling me i didnt need one, i was inclined to think i was worrying un-necessarily and i didnt know as much as they do, so it must be safe. Perhaps i'm too gullible, but when you dont know enough about cars, you never know who to believe :(

Courtney certained used to be a bunch of cowboys so it's hardly likely they'd mention any problems.

Muncher swears by them, as do plenty of other VX220 owners. Some of the major criticisms aimed at tuners, of offering products you dont need - they dont do. They also dont fudge dyno results to make their results better. Their dyno is deliberately one of the harshest around and is most certainly not know for over reading. What "cowboy" antics have they been known for in the past ?

Daft thing is, courtenays remap is written for them by Klassen motors in Germany, and thats technically all thats on my car. I didnt change any hardware.

Oh my - How many peoples gearboxes have gone bang then MrLOL? You keep mentioning what the gearbox is rated to, yet I've never seen anyone have a problem with either M32 or M40 box?

my gearbox didnt go "bang" as such. I lost 6th gear, and this was whilst standard too. Bit of an odd gear to loose as its not one you often change into.

its clutches that are getting chewed, not gearboxes.
 
Last edited:
Muncher swears by them, as do plenty of other VX220 owners. Some of the major criticisms aimed at tuners, of offering products you dont need - they dont do. They also dont fudge dyno results to make their results better. Their dyno is deliberately one of the harshest around and is most certainly not know for over reading. What "cowboy" antics have they been known for in the past ?

Using multiple head gaskets to lower the compression ratio with their turbo conversions rather than doing the job properly. They also went bust (and changed their name) after being sued for fitting dodgy rear disk conversions to Nova's that caused a few crashes.
 
They used to use three or four. It's fair enough on a bodged cheapo turbo conversion but they were charging decent money to do it.
 
Back
Top Bottom