Taken from elsewhere and relating to the 997 GT3 Gen 1
Damaged unit parts due to high engine speed.
The information below is intended to help you to evaluate engine damage, which may occur as a result of one or more overspeed events. You can also use the values entered in the VAL to improve the assessment process for granting pre-owned car warranties, for example, and to examine entitlements for carrying out repairs under warranty.
Engines are designed to operate at a maximum permitted speed. This engine speed is not exceeded when the vehicle is driven normally. However, driving and operating problems (e.g. “changing to the wrong gear” on vehicles with manual transmission) or manipulation (e.g. tuning) can cause the maximum permitted engine speed to be exceeded when the vehicle is driven.
Overspeed events are stored in the DME control unit. The following values are also recorded:
- Number of ignition attempts in each overspeed range 1), and,
- Status of the hourmeter during the last overspeed event 2).
1) Overspeed range = Defined rev ranges with classification of expected engine damage, e.g. engine damage possible, ... probable, ... very probable, engine damage has generally occurred; see section ⇒ 'Rev ranges'.
2) For technical reasons, overspeed events are entered in a preset time interval. As a result, there may be entries in a higher rev range (e.g. range 2), while no entries are stored in the lower range.
Typical faults and symptoms as a result of overspeed events may include the following:
* Damaged valves and/or pistons (impact marks on the valve, valve impressions on the piston, valve bent).
* Cylinder liner damage (even “piston seizure”).
* Damaged or displaced connecting rod bearings.
* Loosened or loose fastening screw(s) on the crankshaft pulley.
* Loosened or loose fastening screw(s) on the camshaft gear.
* Loosened or loose connecting rod bolts.
* Cracked timing chain(s).
* Changed timing.
* Irreparably damaged clutch elements (pressure plate and/or drive plate).
* Vibrations and/or engine imbalance due to irreparably damaged clutch elements.
* Vibrations around the transmission.
* Defective synchronisation.
Information
If such faults or symptoms are present together with engine damage, the VAL that was created must be checked for overspeed entries.
If overspeed entries are found and if the difference between the current hourmeter and the status when the last overspeed event was recorded is less than 50 operating hours, there is a high probability that the damage was caused by overspeed event(s).
The value “50 operating hours” should be seen as a guide. The possibility of engine damage occurring much later due to previous overspeed event(s) cannot be ruled out.
Rev ranges - 997 GT3:
Create the VAL before deleting the fault memory. Overspeed events are documented as follows in the VAL:
Rev range 1: 8,400 -1 ... to 9,200 -1
⇒ Maximum permitted engine speed exceeded; engine damage possible.
Rev range 2: 9,200 -1 ... to 9,400 -1
⇒ Maximum permitted engine speed exceeded; engine damage possible.
Rev range 3: 9,400 -1 ... to 9,600 -1
⇒ Maximum permitted engine speed exceeded; engine damage possible.
Rev range 4: 9,600 -1 ... to 10,000 -1
⇒ Maximum permitted engine speed clearly exceeded; engine damage probable.
Rev range 5: 10,000 -1 ... to 11,000 -1
⇒ Maximum permitted engine speed very clearly exceeded; engine damage very probable.
Rev range 6: over 11,000 -1
⇒ Engine damage has generally occurred.
Information
Before starting engine repairs and submitting a warranty claim or granting a pre-owned car warranty:
In the event of overspeed events in range 4 – 6, we recommend that you contact the Technical Hotline before starting repairs or granting a pre-owned car warranty in order to find out how to proceed and agree on warranty entitlements.
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