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Bit of a short post this as most of the work I have being doing is very similar to the last post as I have 2 panels to make. This is the 2nd panel and will be permanent fixed to the right side of the cannon, the long rectangle opening at the bottom will allow all the connectors to be fixed or allow wires to be passed through and into the back of the motherboard IO ports. Same as the previous post I cut up lots of 25mm box section to construct the outer frame
Same as before a single piece of 30mm box section with the top cut off to allow it to sit flush with the rest of the frame
Now this time I cut lots of 18mm holes in the brazed sections to help with the heat control previously I was getting cool spots inside the frame where the flame/heat couldn’t reach. This worked a dream the aluminium heated up a lot quicker and allowed for a better join.
One bad side due to the heat a lot of the bolts got discoloured shame really but not too costly and there are still good enough to be used where that will be hidden from view. But for this project all the bolts on the side panels are highly visible so ended up buying some more to replace them.
On the side panels there’s a thin sheet of 3mm frosted Red Perspex (looks a little pink due to the protective coating) that gets sandwiched between the aluminium this sheet just squeezed on the two panels I needed with no room to spare.
New blade in the scroll saw and were off!
It was like cutting butter with a hot knife the saw ploughed through the plastic makes a nice change from the 10mm aluminium
Soooooo... close but hit the limits of the scroll saw and ended up cutting this tiny bit my hand only about 30mm
Now in two pieces time to trim them down
Ok bolted the plastic to eh aluminium and started to drill all the holes one by one. You will notise that my plastaic is really roughly cut this is so I can smooth it down level with the aluminium later on.
Pressing a piece of off cut against the back reduces the chance of the Perspex from fracturing as the hole is drilled. This shot doesn’t do the colour justice but it’s nice
Some of the bolts are so hard to get to I ended up using tweezers and the magnetic telescopic pen! And feeding them through the drilled holes
Ok all tightened up and slowly and very careful started to countersink all the holes to get them to the same level. My milling machine is too small for these pieces so had to use a hand drill. That drill is good but the battery is so old now it doesn’t hold its charge at all. Think I charged it 3-4 times during each panel
And here’s one I made earlier
Now the idea behind this is that I'm trying to get a slight glow around the edges remember that aluminium will be red once done and the glow will be mild. Here is a test I put a small torch underneath and switched it on to see the effect.
Sorry for the short post but those panels are surprisingly tedious. Next time I should be getting the angle grinder out and tidying up the plastic edges.
Cheers guys stay tuned for next time.