Project Stealthlow

The attention to detail in this build astonishes me every time I come back to it!!

Look forward to seeing the new full length tabs :)
(technically they can't still be tabs if they're over 3ft long can they? More like rails? What d'you reckon?)

Things change & I think up an alternative better than originally intended :D.
Could call them clamp bars :D, they are only 25mm wide & might make them slimmer if I can, the current little tabs are 30mm wide.
Thanks mate :).

Since I'm gonna be waiting for the extra material I started thinking about how the alu fan mount bars needed body filler to fix the miss drilled holes & knew they needed painting, don't really want any paint in this other than the pci/io piece so started coming up with alternatives & this seemed a good design, the idea was to use 2 for each fan & the slot would close up with a bolt & the 2nd half area had a helicoil installed to clamp the fan secure & then mount to the mobo panel.
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But didn't work out, my filing wasn't quite good enough to get a perfect 5mm slot to where I wanted it, so the slot that the corners of the fans went into had about 1.5mm space, tried using washers but it just wasn't good looking enough, was either a poor idea or just bad filing lol.

But decided to cut 1 of the sides of the slot off & just use a lock nut on the other side, it was solid & perfect when installed in the case in all fan mount locations, so it only needs the 1 bit to fix each fan to the case, doesn't matter what orientation it is it's that strong :) but the front fans are a little too close to the window for my liking now so wouldn't work too well with the vents so I'll have to come up with a use for the unneeded holes & make new ones but only for the 2 front fans, the rest are ok :) but all the spare holes will have a good use, got some nice ideas brewing ;).
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This first 1 I'll consider as a prototype test piece & I'll make nicer ones for the final version now that I know how they need to be, I especially like the way it looks like the fans are just floating when viewed from some angles :) but it really is great on how solidly in place they are when installed :cool:.

Next update will be either getting 4 of these made or fan cable extending & sleeving, I'll try to combine the 2 so could be a few days until the next.
 
Looks awesome, I certainly cldnt make it xD Hope it all goes to plan.

:D Cheers Evoss, wow feels like a long time since I made an update & this 1 is a tiny one lol but still, things should start moving forward again real soon & it is close to the end of this project :cool:.

Hey all :) I've not been slacking just stepped out of mod world for a mo to do a lot of contemplating & research as I come into a little money & intend to use it well :D plus I'm down on a couple of tools, sure I could do it the hard way & have a crazy hefty filing session & be flat out knackered for a few days but that doesn't help me go to the garage with a smile so can't be arsed to be honest lol, scroll saw made me a little bit lazy :D.

INCOMING BLAH ALERT SKIP PAST IF CAN'T BE BOTHERED, off on a ramble again hehe :D.

---SKIP THIS BIT IF NOT INTERESTED, IT'S MOSTLY ABOUT ME GETTING A LITTLE MONEY OUT OF THE BLUE & ME THINKING OF WHAT TO DO WITH IT BUT A PREMIUM SCROLL SAW & OTHER TOOLS ARE HIGHLY TEMPTING---
Sorry for the shouting caps :D

Been a little bit pickled the past week doing loads of research on what to spend some money on which is why I've not been posting & done very little modding.

Nearly a week ago I got news I was getting given a little money & it threw me right off course with this project as I totally wasn't expecting anything & I've been drooling over some things for a long time that were just out of reach cost wise until now & started window net shopping like crazy & looking into forums & just about everywhere to get clued up on things, it's £1000 & I usually have to save up for quite a while to raise that amount but all the same I don't want to blow it on meaningless crap.

Invest in some nice new tools which will get used each year or maybe twice a year or more if I do any bits for other people for pc cases or other, got my eye on a premium scroll saw that has a massive 762mm throat with easy change blades & no vibration (this scroll saw is an epic tool for cutting & would be capable of doing some amazingly detailed large work which could have handled doing the side panels & back panel of Stealthlow nicely with wickedly detailed patterns if I wanted :D) a better full height drill press & a router & other bits & bobs & maybe more materials to make another case, sure seems the most fun & longer life span :D.

Or a DSLR camera & save the rest, I checked out heaps of reviews to see how good I could get with the money & came to the conclusion that a canon eos 550d with normal lens & possibly a cheaper macro lens & ok tripod would be a pretty good choice but this would swallow up the money leaving me with a great camera set but same old budget tools some being nice & reliable & some very much not, I'd say my main reliable tools is my hand power drill, jigsaw, disc sander, bench grinder & files could possibly get the good camera & the premium scroll saw but would be flat broke on the little but nice windfall.

I think this bit falls into the meaningless crap section lol, sure it's awesome tech gear right now but it will be very out dated pretty fast.
The upcoming Samsung 27" 1080p 120hz monitor with built in 3d vision even though I only want this monitor for it's size & refresh rate & picture colour quality, the 120gb corsair ssd I've been drooling over since I found out about it lol & could buy a couple of ok tools with the rest but no premium scroll saw but this would be a bit like burning money really spending it all on tech that would soon outdate lol where with a excellent scroll saw I'll still be making things with it in 10 years if I'm still healthy, think it's a life time tool if looked after.

Holiday but I see that just as much a waste of dough as going on a bender lol :D even though I'm about 17 years overdue a break from Manchester so it would probably do me a lot of good but can definitely think of better uses for the money than that, in my minds eye that flipping awesome scroll saw is floating at the top of the list very clearly.

I think the tools option is the wisest & most productive although I'll not be able to capture my mods in super nice quality pictures, so instead just as good as they currently are which actually mustn't be as bad as I thought since the shots I took were accepted for publication on Air Cube in Custom PC so that was a really nice vote of confidence from all the awesome people at bit-tech & Custom PC :D, I look at some others with really nice photography either pro or near pro standard & it would be nice to match that so yeah I'm a bit frustrated on what to go for lol, I also know dslr cameras can get to really ridiculas prices but I guess those types of cameras are serious pro cameras or simply people with too much money :D in fact some prices look very very scary to me in DSLR land lol.

Computer tech moves on fast so isn't such a priority with me not being able to afford a yearly full upgrade & a high quality scroll saw to me would be better than a laser cutter but without the engraving perk, I doubt I could get both the scroll saw & camera with a G but wow I can already vision some of the stuff I could make with a scroll saw like that & it's superior to Stealthlow, I've had a little taste of what a low end scroll saw can do & I'm definitely hooked on how much better it is for cutting than any other tool I've used :D I've found how bad they are at the low end & was busy looking for anything bad being said about the particular scroll saw & couldn't find anything negative about it only nothing but how seriously good it is & read heaps from all over the internet for a couple of days, same with the camera.

Milling aluminium with a router which all points in the direction of DO NOT TRY TO ROUTE ALUMINIUM but seen others do it here so I'm a bit puzzled on that one, apparently it's extremely dangerous & can see why after seeing how fast those things spin, I came across some that said they use a speed tweaker type gadget to slow it down more than the lowest speed by default or there are palm routers that seem good but quite fiddly in setting up, think I prefer the less hassle plunge routers or could be wrong on this & the palm type would be the way to go for me on this.

---END OF BLAH BLAH :D--- & ultimately I think my mind is already made up about getting the scroll saw :hehe:.

Oh & update time but it's a really tiny one & I did this a good few days ago, been highly distracted since & still need a new hack saw to make the fan holders lol so I've hit a slow patch again because of potential new options available.

Had to do this 20mm strip of copper with the jigsaw so had to clamp it up as good as possible with a 10mm gap in the work bench, cutting thin sheet metal is a reminder why I used to not like using a jigsaw as it mangles the metal up very easily, so having tried a scroll saw even though it was for a short time I can easily say that's the way to go for thin sheet metal, & that cheap scroll saw I bought had the shortest life span of any tool I ever used, my own fault though really, should have looked up some tensioning videos lol but nonetheless it was a bad scroll saw as I couldn't properly use pin less blades on it.
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It was a bit of a struggle cutting a 20mm strip of 1mm copper with an overpowering jigsaw so I'm dreading doing a 10mm strip of 1mm alu with the jigsaw lol pretty sure it would mangle it up bad, this is another piece the super duper scroll saw could manage no sweat, not even sure why I'm holding out on ordering it but I seem to be but only because it's rather expensive, since my 2nd case I've enjoyed putting detailed fret work into panels but only during the past couple of months realised how awesome scroll saws actually are.

Very insignificant update since I've not been posting the past week but oh well thats 2 less strips to cut lol :D.
 
I've got awesome scroll saw imprinted on my mind after considering all the great possibilities of things I could make :D I'll go for that & try to make the most out of the kodak easyshare z950 for a while longer :D.

Heres a little bit on the scroll saw I'm looking at :).

Basic stats, few pictures & test cutting video of Excalibur EX-30 Scroll Saw £530 :eek:.

The video was of the 21" version which is the same machine but just less throat depth & £40 difference.

• Arm tilts 45° left and right, tilting the blade, not the table keeping the table level for better control & more accurate work

• 762mm Throat capacity

• 50mm Cutting thickness capacity

• Large 358 x 825mm table surface

• Quick blade changes with finger operated blade clamps, no tools required

• Easy access speed and tension controls

• Organized blade storage on base

• Onboard dust blower

• Can use 150mm lengths of 1/4" bandsaw blade, ideal for cutting thicker materials.

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Only trouble I see if I got this beast of a tool is I'm not sure I could call modding a hobby or an obsession or even just a passion :confused: :D I suppose some have hobbys that cost a lot to support & even compared to fishing enthusiasts this would be cheap I guess lol or some buy expensive clothes I buy no frills :D yeah, many ways to look at it that help rationalise the purchase :D & it should last a very long time if I look after it well which I will :).

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Ah, was going to buy it today or tomorrow but I think I'll save it until I get this case completed & had a proper chance to get relaxed so I can decide if I should go for it or not.
 
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It does indeed look like an amazing tool that would be great fun to use, but I am not sure what you would use it for, apart from some fancy vent covers.

I am not an expert in any of this but it strikes me that what you really needed for this project would be some way to make materials stay in the curvy shapes you are making. I am guessing this would involve heat but I don't really know if any of this is practical.
 
It does indeed look like an amazing tool that would be great fun to use, but I am not sure what you would use it for, apart from some fancy vent covers.

I am not an expert in any of this but it strikes me that what you really needed for this project would be some way to make materials stay in the curvy shapes you are making. I am guessing this would involve heat but I don't really know if any of this is practical.
Yeah vents are just scratching the surface of what would be possible with one of those :), even in a short time the ideas flowing through my mind would allow for some very interesting features.

You have a good point about the curving window though but curving acrylic once done once successfully stays in the mind for future refference so should be much easier for doing this again, not easy but doable without wasting materials & to be honest I made it a hell of a lot more difficult with being so ridiculasly ambitious to make it so the curved window was flush with the the alu curve bars :D, just made it insanely more difficult to do :eek: so the thing I learnt from doing it like I did is don't bother trying to have flush fit curvy windows, instead do it so it isn't flush & I won't have such a hard time but this is the special mark 1 version :D.

But flush windows on flat panels, easy peasy :D well it is in comparison :p.

Fancy shapes aren't highly practical really, often it just makes for bad design but great looks but I think I may have achieved the good looks part with the functionality with this design, sure it's tall for an air cooled case but it's 390mm deep & 235mm wide which is a nice small foot print really, smaller than average ATX cases ;) & space for big tower air coolers & more than enough wire space behind the mobo tray to make it all super neat.

That has some SERIOUS potential!!

For the record: it CAN still be a 'hobby', if I were to indulge myself, I could spend more than double that money on a new guitar ;)
:D I just needed a good time out to think it through properly & yeah I'm quite sure I can put a tool like that to very very good use, once I get that I doubt I'll ever see the need for laser cuts again & I'll be able to just get on with doing good cases & other things, so I'll get it ordered tomorrow :cool:.

Also the mirror polished stainless steel came yesterday & hopefully I'll be able to cut it as I want, it's 0.5mm thick sheet so hopefully it's manageable for cutting, peeled a tiny bit back & woooo it looks good :D just hope it isn't a nightmare to drill & cut.

So hopefully if the tool arrives this week I'll be able to get straight back onto this & get it finished off :).
 
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I totally agree that your main problem has been having the curved window flush. I wonder if it would have been possible to have a thinner lip on the acryllic that could sit behind the edges of the window frame. I realise that this would be a weak point, and would not resist too much force so you still might need to form the acryllic, although perhaps with less precision.

Anyway I can tell you are going to enjoy using the tool and it will be very interesting to see what you do with it. New tools are great, but I do have a difficult time justifying buying them for the amount that I would use them.
 
I totally agree that your main problem has been having the curved window flush. I wonder if it would have been possible to have a thinner lip on the acryllic that could sit behind the edges of the window frame. I realise that this would be a weak point, and would not resist too much force so you still might need to form the acryllic, although perhaps with less precision.

Anyway I can tell you are going to enjoy using the tool and it will be very interesting to see what you do with it. New tools are great, but I do have a difficult time justifying buying them for the amount that I would use them.
Yes that's something I'll have to try out at some point, would be by far a better way of doing it other than the fact that I'd have to use thicker acrylic which would be harder to curve well lol can't win :D.

And yes deciding if I should get that tool was very difficult but as long as I do stuff regular it would have been a worthy purchase so I'll not only do cases but other things too ;).

This thing is looking epic! Can't wait to see it finished!

Stoner81.
Thanks Stoner :D.

Wow I actually went through with purchasing the scroll saw lol, thought long & hard about if I'd put it to good enough use & feel quite comfortable that I will but it did feel crazy spending that much on a tool.

My dad & bro think I'm crazy for buying a tool like that unless I was making money from it lol but I can't look at it like that but if I get good enough where I could make some good stuff for others I'd probably be up for it eventually but I'll let my project logs show of what I can do with it :) there are many many many things I could make once I get up to speed on good scroll work.

Might even re-make the bottom front panel as I cut that with a knackered scroll saw when the blade was extremely loose & was the bulkier pinned bladed type.

It could come this week or early next week, it weighs about 50kg :eek:.
 
50kg?? Your new saw weighs as much as I do. :eek: Incidentally, for the acrylic, instead of having a milled down strip at each edge to slot under the frame, would it be possible to bevel each edge at 45 degrees on the front of the acrylic and on the back of the metal? Theoretically I'd imagine it would be sturdier than a thin strip as lots of the force would be transmitted through the thicker section on the inside of the bevel. Would probably depend on the thickness of the acrylic though.
 
Incidentally, for the acrylic, instead of having a milled down strip at each edge to slot under the frame, would it be possible to bevel each edge at 45 degrees on the front of the acrylic and on the back of the metal? Theoretically I'd imagine it would be sturdier than a thin strip as lots of the force would be transmitted through the thicker section on the inside of the bevel. Would probably depend on the thickness of the acrylic though.

I think this is a good idea as there would be no weak point. Both ideas would only constrain the convex curves, unless you changed the bevel to be the opposite way. With eIther the slot or the bevel you would have to come up with an easy way to remove the panel for access.
 
50kg?? Your new saw weighs as much as I do. :eek: Incidentally, for the acrylic, instead of having a milled down strip at each edge to slot under the frame, would it be possible to bevel each edge at 45 degrees on the front of the acrylic and on the back of the metal? Theoretically I'd imagine it would be sturdier than a thin strip as lots of the force would be transmitted through the thicker section on the inside of the bevel. Would probably depend on the thickness of the acrylic though.
Hehe :D.
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Great & simple solution I think that could work, and would be absolutely doable with the new tool, but would have to be on a mark 2 version though or even a mark 1 :D this one is a beta :D really if I was to do this again it would be quite a bit nicer on the details.
Cheers for that Phenomenologica :).

I think this is a good idea as there would be no weak point. Both ideas would only constrain the convex curves, unless you changed the bevel to be the opposite way. With eIther the slot or the bevel you would have to come up with an easy way to remove the panel for access.
Indeed, I never really got around to thinking of this as a solution for it & it seems a good one :).
 
Waynio

Buy the Scroll saw my friend.

You've earned it and you deserve it.

You will get years of enjoyment from it

:D It's been sat in my living room since Thursday :cool: cheers mate :).

I was having another time out to think about what else to get, the scroll saw came on Thursday & wow it is massive :D so can't put it in the garage unless I make a custom sturdy table, designed 2 versions, first 1 is high quality using aluminium & wood with heavy duty casters on, 2nd option is all 25mm thick MDF with casters on so about £120 cheaper than the alu version coming in at a healthy £40 for a strong custom table with storage sheves.

I found I could buy a decent milling table with a clamp set & mod it to a good drill press to have an ok mill for £320 for the mill table, clamps & better drill press but ultimately passed on it.

Would have liked to gone for an ok router, passed.

Chopsaw, passed.

Bandsaw, passed.

LOL :D

Camera, hmmm - I spent days & days getting clued up about what's available to the £470 I had left over but also had about £300 of my own money aside lol modding actually saves me from blowing my money :D.

So yeah I researched lots days & nights & ended up nearly going for a new canon eos 550d & basic lens but then I looked further into lenses & was very very wowed by what a good lens could do for a cheaper camera, I ended up seeing a combination of a canon eos 350d & a really nice macro lens that could do both normal pictures in fantastic quality & ultra close up insect shots in amazing detail so I thought hmmm maybe I should go for a camera a few steps above the 350d & get that lens so that's what I did :D.

Camlink TPPRO28B http://www.camlink.eu.com/products/tripods/professional/TPPRO28B.html tripod 2nd hand £35 my current one was a budget one & has a knackered head & 2/3 knackered legs :D.
Canon EOS 1000D http://www.canon.co.uk/For_Home/Product_Finder/Cameras/Digital_SLR/EOS_1000D/ perfect condition 2nd hand £250 I missed out on 1 for the same price that had the basic lens.
Sigma 70mm f2.8 EX DG MACRO canon fit lens http://www.sigmaphoto.com/shop/70mm-f28-ex-dg-macro-sigma new with 3 years warranty £350
All based in UK & not Hong Kong ;).

£635 total I know I could have got a new 550d for £35 less but I spent some time looking into my options a lot & honestly the results that lens gave to virtually any camera seems the better option plus it's my first dabble in dslr cameras & really looking forward to taking some amazing shots with this set :).

For a good macro shot I want to find a massive clump of baby spiders in the garden somewhere & get an uber closeup shot, would look sooooo crazy :D & theres a big ass spider in the garage that likes to eat birds lol :D joking but it is a big one & I've seen it eat a wasp so it's my little body guard in the garage proper little beast of a house spider lol :D.

Anyway nice scrollsaw & good camera set was 2 hard to get items for me, most of the other tools I could have got aren't too difficult for me to save up for so it's good to get 2 big ones off the list :).

But still I won't be surprised if people think I'm mad for going for that camera instead of a 550d but like I said I've compared them & while the 550d does indeed take awesome detailed pictures & has good high def video I mainly want great pictures & in a few years I could just upgrade the camera body & bung this really awesome lens on it ;) I sure would love to see the quality of this lens paired with a 550d or better though wow :cool:.
 
A few random sneaky peek pictures of the scroll saw with Stealthlow next to it for size comparison :D there was a wood blade already in but not properly fixed into the bottom holder, so with the case lay down the throat is as deep as the height of the case :eek::cool: wow I'll be able to do some good stuff with this.
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And this shot shows how it is bolted to a plank of wood
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Here is the first design for a table for it.
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Here is the 2nd nice & cheap one :D.
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I won't be making a table for it until I get Stealthlow completed ;).
 
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