Project Stealthlow

Looking amazing now waynio
Thanks Gary :).

Slithered bits off the front bottom copper panel with the scroll saw & then smoothed off the copper panel by pulling strips of 240 grit paper back & forth to get most of the cut marks out & then brushed & lacquered, took quite a bunch of hours but worth it.

And also fixed something that has been irritating me every time I see it, not every side panel window fit flush so I took the offending pieces out & took them to the drill press with milling bit, it's a pain to set up for the depth & it's a bit of a nightmare controlling the piece I run through but managed it just fine :D & now I have 100% flush windows :).

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Looks superb :) Now get some hardware in it and start enjoying it!! :D

Oh you have no idea how much I'd like to :D but it only requires a few small details so I'll hold out a little longer ;) should have the ATX extension bits tomorrow hopefully, today I'll have a go at making my own copper P clips for the cables, hopefully I'll be able to make nice enough ones :cool: ordered a bunch of stainless bolts so they don't stand out as bad also which I'll give a brush finish so they really blend in.
Cheers Diggsy :).
 
Everytime i look at this it just gets better and better, the small details being put into this are superb! I honestly cant wait to see if at a finished product?

Love to know how good the airflow is in that case :)

Great work!
 
Everytime i look at this it just gets better and better, the small details being put into this are superb! I honestly cant wait to see if at a finished product?

Love to know how good the airflow is in that case :)

Great work!

Thanks mate :).
The air flow seemed a tiny bit lacking without the cpu cooler push/pull fans but with them in it seems to flow really nicely & the lower area catches very good flow too while being silent so it's definitely better optimised for a tower air cooler but I believe I'll be able to keep the nice overclock going in this even when it's warm, but I won't be doing any torture tests :D except for my usual run it for a minute on 100% to get an idea of what temp it get's up to for safety :D, for me as long as it's stable in all situations & safe temps for what I use my pc for & I don't get any crashes at all then that's good enough for me, I'm not into torturing hardware to find out how Jack Bauer it is hehe :D I never get to use 100% cpu anyway in anything I do.
 
:eek: that looks awesome mate! wish i had the know-how to do a project like this, good luck with the rest of the build! :cool:
Cheers David :).

Fair play, that's just beautiful! The attention to detail is absolutely superb!! If you don't win a prize or two for this build I'll eat...erm... something inedible!! :D
Cheers mate, unless I enter it into competitions then the only comp it might end up in is MOTY 2011 which I'm really looking forward to as many of the best modders from around the world have been busy making some sweet cases & case mods so I'm keen to see how this holds up amongst them, air cube made it into MOTY 2010 just gone but didn't make it to the top 10 so everyone who came past 10th place you could say all came in 11th :D I don't know why they don't let people know the full placings, maybe so it doesn't make people feel like crap if it came in last I dunno :D.

Just got a couple of ATX plugs & some other bits so I can make an extender & a really short 1 just so it doesn't interfere with the air flow from the front fans & I'll be able to have the wires go in the shape of the curve with the extra slack :).

:D I just finished designing, printing, sticking, cutting & forming the copper P clips, the big clips are P clips, the smaller ones it wasn't possible to do them nicely because of the thickness of the copper so they are a slightly different version of the P clips, was the only way to make them in a nice way & the copper sheet I ordered I got lucky with the off cut as it was mirror polished on both sides so was pleasantly surprised :D, only cost me £7 with delivery, I said I'd make enough for 3 of the fan pieces for someone on another forum & he wants them brush finished so I might use the ones I made from this mirror copper & send him the ones I already made :D depends if I like the look of them when installed :).
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Also I've got around to thinking about lighting & decided I could make the bottom section fan holders better since my marking method has drastically improved compared to when I started this project I print the designs now & stick them on the material so it's far quicker & more accurate to my design than marking manually & I have the scroll saw now & just ordered a drum sander that is usable on the drill press & can use any sand paper on it so could take it to 2000 grit without a ton of effort :D, there was a couple of things I didn't like with the fan holders, after I stuck them together I continued wet sanding them to get a perfectly seamless finish on them but it went wrong & some gunk worked it's way into the seams so when viewed from an angle it didn't look so good especially with light in there & didn't like the fact I had to drill mill some of the holders down a bit & even then the fans were too tight (so tight I cut myself when pushing a fan back out of the holder).

So I'll re-make them but for the depth of the fans I'll use 9 x 3mm sticks of acrylic instead of 5 x 5mm with a luminous orange stick in the middle, the apollish fans don't add any light to the stick areas so it opens a way to light them differently & I'll be making them function as the hdd activity LED :D so should be a sweet little feature & got all the bits I ordered except for the drum sander :).

Making them again should take no longer than 2 good sessions or even 1.

And the other lighting thing I've thought about is RGB LED strips, 1 600mm strip for each curve bar & possibly 1 300mm for underneath the case, it will have a remote control for selecting whatever colour I want & could turn it off when I want so can't wait to get that to put in but can't afford it just yet :D, anyway only a few steps away from complete :cool:.
 
Going back in time to re-do the fan holders :D.

Just finished cutting the acrylic for re-making the fan holders so thats near 60 sticks & 15 fan hole pieces waiting to be sanded, the scroll saw really likes cutting acrylic, the disc sander & drum sander will make pretty quick work of finishing the edges :D the orange is called lava orange & looks like a neon light, these will be in the middle of the stick pieces with a white LED behind them so should create a great effect amongst the black & white colours in the bottom section, the stick sections don't catch any light from the apollish fans so allows for something nice, I will run a test before I stick them though to make sure it is good :).
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I started very late so only got this far so I'll do the sanding later & see if I have material for making a really accurate jig for sticking parts together, has to be a perfect jig & something placing inside the jig to prevent the bits from sticking to the jig so I don't have to do further sanding after sticking.
 
I tried out a polishing mop on the bench grinder so see how it turns the acrylic pieces I wet sanded with 2000 grit which took 2 hours for 6 pieces, they turned out awesome within a couple of light passes but the other pieces turned out quite crap really & wow I can't be arsed wet sanding the other 9 fan hole pieces & then the 54 stick pieces so yeah I'll just frost them all, far easier option & still a good option really, but wow the polished ones really did turn out excellent but it's just too much work, it would either be 24 hours or even 48 hours to do :wacky: it would be possible for me to do it but I'd need quite a few beers to make it less monotonous :D I rarely drink but I've found a couple of beers lets me just get stuck in without thinking much about how many more to do :D.

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Heres all the pieces 2000 grit wet sanded, polished, cleaned & ready for putting together with dots of tensol 12 acrylic adhesive.
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All stuck together & I need a break, I feel wasted :D.
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I tried out a polishing mop on the bench grinder so see how it turns the acrylic pieces I wet sanded with 2000 grit which took 2 hours for 6 pieces, they turned out awesome within a couple of light passes but the other pieces turned out quite crap really & wow I can't be arsed wet sanding the other 9 fan hole pieces & then the 54 stick pieces so yeah I'll just frost them all, far easier option & still a good option really, but wow the polished ones really did turn out excellent but it's just too much work, it would either be 24 hours or even 48 hours to do :wacky: it would be possible for me to do it but I'd need quite a few beers to make it less monotonous :D I rarely drink but I've found a couple of beers lets me just get stuck in without thinking much about how many more to do :D.

Perhaps it is my eyes, but I see no frosting so did you go for the beer option instead?
 
Perhaps it is my eyes, but I see no frosting so did you go for the beer option instead?

Hehe yeah but without the beer :eek::D I just put a thick sheet of acrylic on my desk, threw a bit of water on it, placed a sheet of 2000 grit on it so it holds it in place, threw some more water on it & got busy for the whole day while watching Fringe :D & had to clean my screen afterwards as there was quite a lot of plastic gunk that flew onto it :D.

Now it's time to make a clamp bar for the hdd cages & work a way to have LED's plugged into the bottom of the stick bars, then that's the bottom section complete :cool:.
 
Got the clamp bars cut, shaped, drilled, sanded, brushed & lacquered & also cut the copper rod pieces to size which will be for handles to help taking the clamps out, power sanded edges flat, bunged them in the drill press :D & shaped the ends with files (only had about 3 to 4 mm to play with so couldn't get fancy :() drilled, tapped & placed helicoils inside them, brushed them & then brushed metal lacquer on them too :D turned out be pretty nice I think :) I found when brushing metal lacquer on it's best to use a heat gun on the lowest setting to speed up the initial drying which seems to stop blobs or runs forming anywhere on it :).

These clamp bars aren't even necessary :D the hdd cages are a good tight fit but I already added the clamp supports in waaaay earlier in the project so thought I'd make them anyway lol :D.
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Attila is the one who inspired me to turn plain bars into something nicer :).
 
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