Another stupid purchasing decision

Haha you are not wrong!

I pushed around and the whole area around there is significantly weakened.

Nobody makes a Y sill either - only repair panels which aren't enough.

I've ordered a Punto sill of the same generation - the shape of the top half is different, but the lower half looks the same, so I am hoping it will line up. Should arrive today and then I can check it against the car.

I'll set a reminder to check this thread in 2 years 3 weeks time, when the rest of the Lancia becomes a Punto :D

TZF7pdP.jpg
 
Good timing, thanks GLS....

Front jacking point identical to the undamaged one on the right of my car:

IMG-20240321-150115.jpg


And the important bit - the rear. I don't want to be too confident, but that looks like a pretty much bang on match to me.

IMG-20240321-150525.jpg
IMG-20240317-133851.jpg


The curvature at the rear above the dog leg section isn't quite right but I might get away with that. I don't mind both sides looking not quite identical, it's a funny looking car anyway :p

When I told the wife I'd need to fix this because it will fail the technical inspection, her answer was "How do you know that? Maybe it's fine"

I told her I'd ask @JonRGV250 for a second opinion because I'm pretty sure it wouldn't even pass the slackest of EU inspections with two whopping great holes in the sill :D
 
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Yep, the Polish MOT expires tomorrow, there's a hole in my bucket, and I haven't fixed it :D All in all, a resounding success!

I've replaced the springs, dampers, top mounts, wishbones, anti roll bar bushes, front discs and front pads and it drives very nicely after that.

I also need to get it tracked, but I haven't summoned up the bravery to walk into a tyre place and say "Entschuldigung, könnte dir meine rädern in die richtigen richtung machen, bitte?" or some equally atrocious German.
 
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Updates.

MOT expired. Someone reported it to the police and I got a fine of 75 Euros, which could have been worse.

Fitted new springs and dampers and finished most of the underbody schutz :

lnc1.png


The stuff in a tin you put on with a compressor is infinitely superior to aerosol products:

lnc2.png

Next was the sill.

Started to cut out the rot at the front. Plenty of filler in here already, someone's been here before me then :

lnc3.png


And at the back, well that's a new one for me - aluminium foil, and not even the premium stuff! Inner sill/strengthener gone walkies here too so I had to redo all this:

lnc4.png


Phone died at this point and with temps in the Werkstatt at well over 35 degrees I was a dripping mess so I would not have been in the mood for pics anyway.

By the end of the day I had ground everything back (the sill, being for a Punto and therefore both too long and not quite the right shape, had to be cut into three sections to be fitted properly, or as best I could anyway) and drove it home.

End of the next day after a lot of filling and sanding:

lnc5.png



lnc6.png


lnc7.png


It's not perfect (you can see the high area that's in bare metal where I couldn't get the curve of the sill quite perfect) but once it's schutz'd and painted red, hopefully it will look a bit more respectable. I tested the red matched aerosol on the bottom of the sill and it seems to be an almost perfect match.
 
Updates.

MOT expired. Someone reported it to the police and I got a fine of 75 Euros, which could have been worse.

Fitted new springs and dampers and finished most of the underbody schutz :

lnc1.png


The stuff in a tin you put on with a compressor is infinitely superior to aerosol products:

lnc2.png

Next was the sill.

Started to cut out the rot at the front. Plenty of filler in here already, someone's been here before me then :

lnc3.png


And at the back, well that's a new one for me - aluminium foil, and not even the premium stuff! Inner sill/strengthener gone walkies here too so I had to redo all this:

lnc4.png


Phone died at this point and with temps in the Werkstatt at well over 35 degrees I was a dripping mess so I would not have been in the mood for pics anyway.

By the end of the day I had ground everything back (the sill, being for a Punto and therefore both too long and not quite the right shape, had to be cut into three sections to be fitted properly, or as best I could anyway) and drove it home.

End of the next day after a lot of filling and sanding:

lnc5.png



lnc6.png


lnc7.png


It's not perfect (you can see the high area that's in bare metal where I couldn't get the curve of the sill quite perfect) but once it's schutz'd and painted red, hopefully it will look a bit more respectable. I tested the red matched aerosol on the bottom of the sill and it seems to be an almost perfect match.


Someone reported it to the police and I got a fine of 75 Euros

Yeah, sorry about that, but I thought it would be for the better :cry:

Coming along nicely.
 
Schutz'd the sills:

lan1.jpg



Painted the sills (yep, in a multi storey car park, sue me. Check out the red overspray dust all over their newly painted floor :o I did go back and sweep most of it away after seeing what I mess I left)


lan2.jpg



lan3.jpg


The colour match is off despite it being a matched aerosol, but I think it looks alright.

I did both sides to match:

lan4.jpg


Now I need to say a few prayers, prepare some bribes, and take it for an MOT.
 
lnc4.png


Phone died at this point and with temps in the Werkstatt at well over 35 degrees I was a dripping mess so I would not have been in the mood for pics anyway.

By the end of the day I had ground everything back (the sill, being for a Punto and therefore both too long and not quite the right shape, had to be cut into three sections to be fitted properly, or as best I could anyway) and drove it home.

End of the next day after a lot of filling and sanding:

lnc5.png
Hahah this middle of this post is super suss. "Phone ran out of battery when anything other than filler wasn't used". Looks like a nice end result; hopefully they use a strong enough magnet to get through the filler :D
 
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Hahah this middle of this post is super suss. "Phone ran out of battery when anything other than filler wasn't used". Looks like a nice end result; hopefully they use a strong enough magnet to get through the filler :D
Ha, yes I thought exactly this as I was typing it, because I sometimes watch YouTube videos of people doing car stuff and they often go from "Here it is all rusty and I'm now going to weld it up" and then the next scene is "So yeah I've done all the welding, ground it back and filled everything and it looks perfect" and I always think yeah, righto mate :p

But I really did run out of battery which made driving home interesting, because I don't really know the way that well and I ended up absolutely nowhere near where I thought I was and had to navigate home by looking out for district numbers on the street corners :o
 
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