hailea chiller project

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MASSIVE PIC UPDATE FROM #109 PLEASE LET ME KNOW WHAT YOU THINK 29/12/12

OK so some of you know that I have been planing on water chilling my rig for a while now, I managed to get very lucky and get a hailea hc -500 http://www.overclockers.co.uk/showproduct.php?prodid=WC-004-HL&groupid=962&catid=2140&subcat=00 for the sum of £183 brand new from the auction site which I was obviously very chuffed about :).
next I just needed to find the time to do what I wanted to do as I knew it would take the best part of a full day so decided to wait until the Christmas holidays so I wouldn't end up rushing it.
today has been that day but it aint finished because I started at 2 this afternoon and called it a day at 10 when I ran out of battery power in my makita drill trying to get the pipes through the floor.
my rig was as follows before today cooled with a 360 tft rad with 4 x 120 noctuas and 1 x 140 noctua that stopped working about a month back so my cooling has been getting worse the last 2-3 months.....these were cooling my 2700k plus 6990 with EN nickel plated block from EK, the plan is to take out all the fans and rad and leave 1 x noctua 80mm that I have drawing heat away from the drives with the chiller cooling the chip and vga.
I have done a hailea chiller project before which was about 5 years ago now and although it was very successful it was also noisy and I only stayed with it for about 6 months because there just wasn't the parts there is today and I am always looking to tweak and make things better which is difficult when you have to keep draining a loop plus the wife was moaning about the noise of the chiller :(.
this time i have a bigger and better hailea plus its going under the floor as im lucky that way and have enough room to house it under there, the pipes will come up and out the chiller in eheim 19mm id tubing till they get up to the floor then im going to slip a 15mm copper pipe in to the tubing and using a jubilee clip to clamp them together tight. the copper will travel up the wall under the pc area until it meets the 1/2 id pipe coming from my pc but will also have a koolance piece that allows me to split the pipe without losing water or pressure (cant quite remember its proper name)this in effect lets me split the chiller from the pc allowing me to work on the pc for whatever reason.
pics will follow tomorrow as there on my camera and my pc has no cooling.....will leave it there just now as i have rebuilt my hole pc today and its now 11.40pm

been working on this for a few more hours today and its now up and running...harrah:)
going to start posting pics as evrybody likes pics.

boxedchiller.jpg


this is the package i received from the seller...at the time it was fingers crossed it wasnt full off packaing peanuts or bricks.

packagedchiller.jpg


once opened i was delighted to find it was inded a hc-500 hailea chiller and that i had just won a watch :)

chillerfront.jpg


unboxed the chiller looks like this....its not hideous but i wouldnt buy it a drink

chillersideprofile.jpg


bit of a side profile so that you can see it is as deep as it is wide...its actually deeper

chillersize.jpg


up against an iphone for a sense of scale

chillerfittings.jpg


the fittings they give you with it, you get both straight and 90 degree connecters to couple you to the chiller....bravo hailea for not charging extra for the bent ones

chillerpaperwork.jpg


hailea paperwork and 2 jubilee fittings they give you also

sensorstube.jpg


i wanted to be able to see the temps in the tubes so i bought 2 x sensors plus 2 mtrs of 1/2 id tube, some mayhems biocide and some tube clamps that you see in the picture...i ended up not using them because they didnt go over tube and fitting, they would go over tube on its own but when you offered it in to the fitting it wouldnt go on :(

sensor.jpg


a closer look at the xspc temp sensor, bought from ocuk these work very very well in my new set up

mayhemsultrapure.jpg


4 litres of mayhems ultra pure sent for free from the good guys at ocuk :)

pcpre.jpg


ok so this is my pc prior to stripping it down for a re-build, you can see the rad on the right and the noctua fans (there are another 3 on the other side of the rad).
res external to the case aswell on the left hand side

pcpre1.jpg


a shot further up the case so you can see the enermax galaxy and the rest

pcpreside.jpg


side shot

pcbackpre.jpg


rear shot showing a multitude of sins (hangs head in shame) i used to prior to doing this have 2 lian li led strips in the case and the colour wiring you can see is for that, it has been taken out now just for cable management purpose

backpcpre.jpg


if you look close you can see the led strip running around the curved inside profile in the case

tempspre.jpg


these are my current temps prior to starting using core temp, i have the 2700k and its running at just under 3.6ghz. it will be going much higher soon

dustyrad.jpg


note to people with rads, even when you think there clean there not, i clean the rad often using compessed air but was horrified to find this when i stripped back the rad and fans.

6990front.jpg


my stunning 6990 EK top cover

6990rear.jpg


6990 EN nickel plated EK block, man this thing is stunning in the flesh

tubeexitandres.jpg


danger den res hanging of the back which is where i drain from

strippingdown.jpg


starting to strip down for rebuild, rad has gone and trying to unplug cables as the psu is coming out aswell

strippingdown2.jpg


more stripping out

stripingdown2.jpg


enermax galaxy is out and all cables along with dvd burner

strippingdown3.jpg


starting to get a bit clearer

pump.jpg


swiftech pump that used to be mounted under the rad...this will be going on memebers market soon i have got a d5 laing with EK pump top for the chiller build

xfxpsu.jpg


my new psu
xfx fully modular platinum rated 1000w, the enermax is getting on a bit and it was silly long as you can see in the next pic it left me with very little room in the danger den tower 21 case i have

annoyingpsu.jpg


see how tight it is to the dvd burner, makes cable management a nightmare

newpsuclearance.jpg


look at the clearance i get with the new psu, mega happy with that the extra 40-50mm makes all the difference

resnewpossition.jpg


the existing res is now in the case, it has been taken fron the back to the right hand side on the front.i just didnt have the room with the rad in there before to mount it internally

ssdnewposition.jpg


moved my crucial m4 128gb from between the 2 mechanical drives to this new position, i think it looks amazing here

cablemanagement2.jpg


things are starting to come together again

vgacables.jpg


6990 back in and cables dressed nice

cablemanagement.jpg


cables kept to one side and tidy

pretubing.jpg


wired and back together, ready now for tubing

newbutempty.jpg


now tubed and nearly ready to be filled

newbutempty2.jpg


empty res longing for mayhems

chillerunderfloor.jpg


chiller in position under floor, slightly dusty and with a couple of scuffs getting it down there but piped up and ready to rock and roll

mountedandrunning.jpg


finished pc back on its mounts beside my desk piped and ready to be started

pipeworkfromfloor.jpg


pipework coming from floor, used some copper because i wanted to have some shut of valves in there plus copper will give me an indication of dew point

sensorsrunning.jpg


two installed sensors
one on the left shows temp coming from chiller and the one on the right shows it once it has been over the 2700k and 6990, i have the chiller set to 10c just now and my 2700k is at 19c 3.6ghz and 30c 3.6ghz on prime 95. as i play i will post more results
 
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Seems like you been having a fun day, Looking forward to seeing the pics :)


Could always put one of these outside: :eek: :p

(air cooled chiller about 750kw ~)

dsc00192gm.jpg
 
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Looking forward to seeing the pics :)

Seems like you been having a fun day :p

yeah i have :)
it took ages to re build the way i wanted it...i also changed the power pack out for a new one (enermax galaxy 1000w - xfx platinum fully modular 1000w).
my case is rubbish for cable management so all cables had to be dressed surface in the case which took time, then I would do something else and it wouldnt work with what I had done so some bits were done 2/3 times but I wanted to be fully happy at the end with it....the joys :) anyway loads of pics tomorrow to come so look out for them.
 
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Nice job but ouch at your vcore! Is it prime / IBT stable at that speed?

its not prime stable just a quick burst to gain places in an elite club mate thats all, bragging rights really....but fun :)
i will run it day to day at 4.8ghz 1.38 vcore thats prime stable
 
Nice install, liking the temps :)

Does the unit have any filters, these might require checking periodically.
 
Whats the overall power draw with that little beauty mate? I'm guessing they cost similar amounts to a dehumidifier to run?
 
Nice install, liking the temps :)

Does the unit have any filters, these might require checking periodically.

Whats the overall power draw with that little beauty mate? I'm guessing they cost similar amounts to a dehumidifier to run?

rjc- the unit does have filters that need cleaned...when the time comes i will stretch the hover down there and do it in place

mike- i will check it but i dont think its to bad as you say maybe the same as a dehumidifier
 
Just found it on an aquarium page

Power: 1/2 PS
Power consumption: 375W
Cooling capacity: 790W (suitable for extreme OC and cooling)
Recommended coolant flow: 1200-3000 l/h



Ouch! Funny that ocuk have left out its power consumption figures! I wonder why ;)
 
Ouch! Funny that ocuk have left out its power consumption figures! I wonder why ;)

its not to bad mike, i have 3 kids each standing in a 10kw shower for 20 minutes....then once there out turning there pc on or charging there phone etc etc etc, they dont give a crap because they dont pay the bill.
point is on the grand scheme of things its a drop in the ocean and it makes me happy knowing my machine is silent and fantastically cooled ;)
 
made a magic box of tricks today so that my chiller comes on with the pc...it basically is a 4x4x2 platic enclosure with a single mk socket cut into the front, inside theres a 12v relay that has the white flex connected to it the other side of that flex has a soldered on molex connector...this changes the polarity of the relay inside so when the pc starts and sends 12v onto the relay it switchs over the 240v side so it makes contact sending mains power to the chiller.....
the black flex is the 240v side and plugs into the mains, the chiller plugs into the single socket on the box of tricks.the chiller is now fully automated :)

IMG_3294.jpg

IMG_3295.jpg
 
skills.

project looks mint, i really love those DD cases. there have been so many missed opportunities for me to purchase one.

either way. loving the project so far :)
 
skills.

project looks mint, i really love those DD cases. there have been so many missed opportunities for me to purchase one.

either way. loving the project so far :)

thanks rjk

i went to florida in 2010 and ordered from the DD site then arranged for them to deliver it to my holiday home i was staying in, ****ed my wife of something awful that she and the kids couldnt go to disneyland because i was waiting for a pc case to be delivered.... turned out cool though because it came very early in the morning so we didnt waste any time. came flat pack also so easy to get in my case.
 
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