Project Bentley

Cheers guys.

The owner put it best earlier - the car now inspires confidence that she'll get you where you're supposed to be going without any drama. Though she did lunch an indicator bulb earlier....says something that a bulb is the worst of our troubles given what the year started out like!
 
Was bought for 6 grand. Add up what Gary has in it in parts and paint....the numbers get a bit scary!

As for what it's worth on the market, it's a tough one to call. I'd put this car against most others for sale right now and say it was a better prospect, simply because I know how these things hide issues and I've torn this one down to the component atoms. But it's got 142k on the clock, gaps in the service history from before Gary's ownership, and it's not a Turbo R....
 
These aren't my favourite cars but I love the interiors, they look like a comfy lounge :D.

Any chance you could post more interior shots? You've done a lovely job of it.
 
Didn't grab any photos yet, I'll get them this weekend.

Got a call from Gary on Saturday. He'd been driving the car that morning, and suddenly got an almighty racket and vibration from the rear end. We immediately thought rear wheel bearing, since it was adjusted to pass the MOT when that little saga finally came to an end. Went round last night, and jacked the car up at the rear left corner. The wheel didn't seem to move as much as you'd expect if the bearing had let go. Then we rotated the wheel, and got the unmistakeable sound of bolts rattling around.

Pulled the wheel cover, and found the cause. There's ten setscrews that hold the hub together and onto the driveshaft. One of the ten was finger tight in its thread (:rolleyes:). Six of them were partway in their threads (:mad:). Three were out altogether and sat loose in the wheel (:eek:). I've cranked them back in with a socket and ratchet, and have found out the correct torquing figure so as soon as I get a torque wrench that can get onto the heads of the setscrews I'll finish the job off. Always the way though - if you want something doing right, do it yourself rather than pay a mechanic to do half of the ******* job.

If that had let go when Gary was on the A38 that morning....doesn't bear thinking about really.
 
Torque wrench arrived, so I went round to finish the job yesterday. As it turned out, my tightening those setcrews in with a ratchet actually got the torque figure almost bang on the money (36 foot-pounds). Took the car out for a test drive, no untoward noises or vibrations.

*phew*
 
Jesus thats bad. Was the other side ok or just as bad?

Torque wrenches are essential tools for working on cars imo. So many things have torque settings and many people guesswork them...
 
Jesus thats bad. Was the other side ok or just as bad?

Other side was fine, don't think it was ever actually taken apart to be honest....

Torque wrenches are essential tools for working on cars imo. So many things have torque settings and many people guesswork them...

Yeah, they do come in handy when you've got a pile of bits that needs reassembling into something vaguely car-shaped! We had to buy another one for this job as mine is far too meaty to get anywhere near those setscrews without removing the wheel (and with limited room to work with and limited good weather to work in, that wasn't going to happen :D).
 
I'm glad folks are reading and enjoying this, it's great ego food for the owner of the car and makes him much less of a pain in the rear to be around!

Talking of Gary - he drove it today for the first time since that incident last Saturday, and did remark how nicely she's driving now. We're getting dangerously close to finishing this car. Which worries me intensely, because he might buy something really silly next....:p
 
I missed my calling in life....I could'a been a thief.

So, Gary and I were attempting to sort out the bootlid lock today. It locks just fine on the remote, but unlocks basically when it feels like it. Which is pretty much never. Mindful of what we had to do to the drivers door lock, we figured that adjusting the rods would do the trick. I then found a loose plastic bracket up in there as well, so tried some tape on the ends to build it up and keep it where it needed to be. Then it wouldn't unlock, either on the remote or the key.

****.

Not a problem, I'll just get the tools out....most of which are in the boot of the car.

****.

Right, new plan. With a torch, a completely inappropriately sized screwdriver, a scrap vernier calliper (only thing I could find to wedge in the gap I created) and some swearing....


  • took the moulding off that holds the number plate lights on and surrounds the boot handle.
  • took the handle itself off
  • stuck the calliper into one of the holes behind where the moulding was and pushed down on the lever arm inside the lock-and-handle mechanism
  • shoved the key in the lock barrel and turned it to the unlock position
  • prayed
  • pushed down even harder on the calliper
  • and yanked my hand from the key to the plate where the handle would be and hauled up on it
Result? One open bootlid.

You either got it or you ain't got it. And me? I got it in spades ;):):p:D
 
We've ordered the parts to rebuild the boot handle (I'll get some photos of the utterly brainless 'repair' that someone attempted in the past when I pull the thing apart....they made a real mess of it) and some new fastex bushes to get the play out of the locking mechanism. Also got some new, hopefully brighter bulbs for the high-beam headlamps.

Meantime, I also fixed something else. After putting the glass back in the car post-paintjob, the rear-left window switch stopped working. The window would move fine on the drivers override switch, so power was obviously getting to the motors. And the interior lights would dim slightly as we operated the RL switch. So I got the door card off again, and took a look.

I already knew from having been in the door previously that three of the wires to the loom plug that the door electrics go through had broken off and been chocolate-boxed to bypass the plug. I hadn't realised that, of course, a set of **** quality chocolate boxes had been used. And that rust was now forming on the mild steel terminals. So I chopped all the wires, replaced the 9-way block (which it turns out was mixed metals from the factory, so of course was verdigree'd to all hell) with a higher quality one, and replaced the individual connector blocks with brand new spade connections. I made a few mistakes first time (I was having one of those days, got one side of the new 9-way connector 90 degrees out from the orientation that I wanted it in!) but eventually got it all back together and working. Happily, that did the trick.

Original:



You can see there the three missing sockets that had been bypassed sometime in the past, along with the pins that are oxidised more than the rest.

In progress:



Here you can see the new 9-way block going on. The other end of the connector was yet to go on at that point, that's the one that I initially put on wrong! All came together nicely after that, though I did end up spading the black wire and taking it out of the 9-way as it wasn't a tight enough connection. Overall though, these are great little pieces with the added bonus of being moisture-proof without resorting to half a roll of tape!

Everywhere you go on these cars, two things seem to crop up with alarming regularity. 1 - someone's been there before, and broken it/repaired it badly/disconnected it and forgot to put it back together/combination thereof. 2 - the factory part is of such poor quality that you wonder just how R-R/Bentley ever justified what they were charging for the car when it was new....
 
God, that was a pain in the....

Went after the boot lock and handle today. The handle had been at a cocked-up angle ever since Gary bought the car, and was getting steadily worse. And the lock-unlock action only really worked sporadically on the remote.

Here's a view of the guts of it blown up:



It's not actually as bad as it looks....which is good, as the access to it isn't brilliant. Most of the important stuff comes out in one big lump so you can work on it from the comfort of a warm house rather than in situ!

As it turns out, there was a good reason for the handle not being right. Here's what the trigger that it bolts up to is supposed to look like:



And here's how some rock ape left it in the past:







Just. Not Smart. It had started to pivot about where those two rivets had been sort-of mackled in, and the holes that they drilled through that (mild steel, not quite the material I'd use for something that's going to get wet) plate weren't in-line. It was a complete mess.

I wouldn't mind, but the trigger isn't even expensive! The trigger, the two reinforcing plates, a fastex bush and a seal came to less than £20 from Montague and Co. God bless Monty, they've been a massive help on this project.

Got it all back together with the new bits, and was still having trouble with locking. It would unlock fine, but trying to lock would just result in the solenoids clicking and not moving anything. Adjusting the reach of the locking bar to just about as far over as it can go, along with a crap-load of copper grease and working the lock over and over again seems to have done the trick.

And that's it. One fully working Bentley. Only taken four years. Less if you take into account how long it spent with naff all being done at the garage for the first half of this year. Or the extra time at the paint shop that was lost thanks to the starter motor taking that moment to quit.

Looking back over the threads, I can't quite believe just how far we took this thing back to component parts. If we'd had to pay someone to do the work it would have cost tens of thousands of pounds, and they'd probably not have done as good a job as we did (it wasn't just a job to us, it was something worthwhile). Knowing what we know now, there's not many jobs on a similar car that I wouldn't take on. I'd just prefer it if I had some shelter to work under! :D
 
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