Had a nice ride out to Boxhill and Newlands corner, could have been better however... the Tuono is STILL cutting out!
I thought it was fuel level related (happened on an emptyish tank) but it started again today with barely 60 miles done, half a tank left. It's definitely heat related, i.e. the hotter the weather and the longer the bike is running the worse the issue gets. The bubbles from the fuel pump are deffo something to do with it though. So, when I got (limped!) home, what did I do?
Drain the fuel tank and remove the filter, of course!!
There was still some fuel left in the tank here, hence why it's in the position it is.
Fuel pump out, and the hose that I thought was cracked/split, is in perfect condition...
next step, check the pre-filter (teabag filter) on the fuel pump...
Ahaaaa! Properly dirty. So, if my thinking is right, the dirty filter is restricting the fuel flow to the pump, which is then overheating becuase it's not getting enough fuel, which is causing cavitation in the pump, the air is then getting shoved round the fuel system and coming back into the tank via the return line (which feeds back almost directly into the fuel pump). becuase how else would air get into the system, and cause a jaccuzi in the tank?!?!
A few other people have said this teabag filter is the cause of so many problems.
It's then a vicious cycle, made worse by the engine sitting directly under the tank warming the fuel up (the tank is physically warm to the touch after riding), and the hot weather also heating up the fuel. Warm fuel into a fuel pump that's overheating due to lack of fuel flow = running like **** bike!!! I nursed it home on the motorway but it felt like it was running on 1 cylinder, rough as an old dog.
I may replace the fuel pump too as if it's been overheating that can't have been doing much good to it.