Well after having 5th gear stop working on me, I'm now back to the point where the engine is back in the frame, ready for the nose to go back on and then fluids and test. It's been a long road, for sure. One issue is that the bike has been at my dad's garage, so I can't just rock up and work on her, I have to make an appointment, so that's really dragged the whole thing out.
Another setback was last week - engine had been buttoned up, ready to go back in the frame. Said to my dad, just pop the spark plugs in there whilst it's up on the bench, it'll be easier. Tiredness, hamfistedness or previous owner bodge = stuck plug -.- Had to order a 10x1mm tap as we didn't have one, so that was another delay, along with a head gasket and other assorted bits (head gasket alone was £85
) Bits arrived during the week, went over Sunday and proceeded to remove the head to check the damage. Managed to extract the plug, complete with a shiteload of swarf
Ran the tap through from the cylinder side, ran a known good old plug in - fine! Happy days. So, head (plus new chain guides) reinstalled, and then engine moved and put back into the frame. Almost there - I am so ready to ride her again, it's been almost 3 months.
Also I've replaced the rad - the fins on the old one were pretty boned, and I've got a new chain and sprocket set arriving tomorrow as well. Parts list so far:
Engine Frame Removal Tool/Nut
Clutch Basket Removal Tool
Extra Deep 30mm socket
10x1mm Tap
Replacement input and output gear clusters, forks, drum and selector shafts (From a 2005 Z1000)
Clutch cover gasket
Alternator cover gasket
4x Spark plugs - NGK Iridium
Head Gasket
Timing chain guides
Sprocket and chain kit
Radiator
Oil (Castrol Power 1 4T)
Coolant
Oil Filter
Output Shaft oil seal
Clutch Selector Shaft oil seal
Exhaust Crush gaskets (Copper)
Sump Gasket
Clutch Nut
I *think* that's all the bits I've ordered. I suppose the good thing about the length of time is spreading the cost too lol!
Almost there!